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The most common cause of failure to Lead Sheet is due to the Lead being laid in too large a piece. This is due to the thermal movement of Lead causing fatigue, which will eventually cause cracks. The sizing chart below gives a guide to the maximum recommended sizes for different applications.
Over fixing can also cause premature failure. For further details on recommended sizes for other roofing and cladding applications please refer to:
Rolled Lead Sheet - The Complete Manual from the Lead Sheet Association.